Our Manufacturing Process

Precision Manufacturing from Start to Finish

At Door Factory, operated by HOME DELUXE BLDG MAT TR L.L.C.SP, every WPC door and window is manufactured with precision, quality, and attention to detail. Our manufacturing process combines advanced machinery, premium raw materials, and skilled craftsmanship to produce durable and aesthetically pleasing products for residential and commercial applications.


1. Design Consultation

Every project begins with understanding the customer’s requirements.

Our team discusses:

  • Door or window type
  • Dimensions
  • Design preferences
  • Color and finish
  • Hardware requirements
  • Project specifications

For custom orders, drawings and measurements are reviewed and approved before production begins.


2. Material Selection

We carefully select high-quality WPC materials to ensure strength, durability, and long-lasting performance. Every material is inspected before entering the production process to maintain consistent quality.


3. Precision Cutting

Using modern machinery and precision tools, materials are cut according to the approved dimensions and design specifications. Accurate cutting ensures proper fit, smooth assembly, and minimal material waste.


4. CNC Machining & Profiling

Where required, CNC machines are used to create precise grooves, lock holes, handle cut-outs, and decorative patterns. This process ensures consistent quality and accurate detailing across every product.


5. Assembly

Individual components are assembled by experienced technicians using approved manufacturing procedures. Each door or window is checked for structural integrity, alignment, and dimensional accuracy during assembly.


6. Surface Finishing

Products receive the selected finish and undergo careful inspection to ensure a clean appearance, smooth edges, and a professional finish. Decorative panels, glass inserts, or other accessories are fitted where applicable.


7. Quality Inspection

Every product undergoes multiple quality checks before leaving our facility. We inspect:

  • Dimensions
  • Surface finish
  • Structural strength
  • Hardware fitting
  • Overall workmanship

Only products that meet our quality standards proceed to packaging.


8. Packaging

Products are carefully packed using protective materials to reduce the risk of damage during transportation and handling.


9. Delivery

Orders are delivered to the customer’s location according to the agreed schedule. We coordinate delivery to ensure products arrive safely and on time.


10. Professional Installation

For customers who choose our installation service, our trained team installs each product with precision, ensuring proper alignment, smooth operation, and a neat finish.


Our Commitment to Quality

Every stage of our manufacturing process is designed to ensure:

  • Consistent product quality
  • Accurate dimensions
  • Durable construction
  • Modern designs
  • Reliable performance
  • Customer satisfaction

Built for the UAE

Our WPC doors and windows are designed to perform in the UAE’s climate and are suitable for a wide range of residential and commercial applications. By combining quality materials with skilled workmanship, we deliver products that offer durability, functionality, and an attractive finish.


Contact Us

If you would like more information about our manufacturing process or need assistance with your project, our team is ready to help.

HOME DELUXE BLDG MAT TR L.L.C.SP
Door Factory

Warehouse No. 1
Behind Emirates Road
Al Sajaa Industrial Area
Sharjah, United Arab Emirates

Mobile: +971 54 581 9112
Landline: +971 6 883 6049
Email: info@doorfactory.ae